Detail Study of screen printing and Dyes

Detail Study of  screen printing and Dyes

Types of dyes and their properties

Detail Study of screen printing and Dyes

 

Types of dyes and their properties area unit bellow
  • Intense color.
    Solubility.
    Substantivity.
    Fastness.
There area unit varied styles of dye staffs gift within the market completely different|in several|in numerous} name by different company. All the dye staffs area unit classified per their applications that area unit shortly mentioned below:
Dye:
Nitro dyes area unit polynitro derivatives of phenols containing a minimum of one radical ortho or para to the hydroxyl. it’s accustomed dye wool. It include 2 or a lot of aromatic rings (benzene, naphthalene).Example:Fig: Maritus yellow
Natural dye:
Natural dyes are merely dye substances extracted from natural sources. though the most supply of dyes for early times, they need for the most part been replaced by artificial dyes, that area unit sometimes a lot of reliable, cheaper and may be equipped a lot of pronto. Natural dyes still in use embrace haematoxylin, carmine, orcein.Colouring materials are used for several thousands of years by man. Leather, cloth, food, pottery and housing have all been changed during this means. a number of our most typical dyes area unit still derived from natural sources. These area unit termed natural dyes. the color Index uses this as a classification and naming system.Each dye is called per the pattern:Natural + base color + range

Direct dyes: These dye staffs area unit usually Na salt of acid. they need direct affinity to plastic fiber. sorts of dyes and their properties area unit water soluble and desires salt addition within the dye tub, ought to be applied at basic or neutral condition. This dye workers is poor fastness to clean however cheaper.

These area unit the dyes which might be applied on to the materials from associate solution. These area unit most helpful for materials which might type H bonds with the coloring of materials. The direct dyes principally the fundamental dyes and were wide hailed as a result of they created it spare to use a mordant or binder in coloring cotton. the colors don’t seem to be as good as those within the basic dyes however they need higher fastness to lightweight and laundry, and such fastness is measurably improved by once treatments (diazotized and developed.) Direct dyes is used on cotton, linen, rayon, wool, silk and nylon. These dyes sometimes have chemical group linkage –N=N- and high mass. they’re water soluble due to acid teams.

Direct orange twenty six could be a typical substantive dye.
Detail Study of screen printing and Dyes
Fig: Direct orange twenty six

Synthetic dye:
Dyes derived from organic or compound area unit called artificial dyes. samples of this category of dyes area unit Direct, Acid, Basic, Reactive dye, Mordant, Metal advanced, Vat, Sulphure, Disperse dye etc. artificial dyes quickly replaced the standard natural dyes.

Detail Study of screen printing and Dyes

They value less, they offered a massive vary of recent colours, and that they imparted higher properties to the artificial materials dyes area unit currently classified in keeping with however they’re utilized in the coloring method.

Basic dyes: These sorts of dyes and their properties area unit usually ammonia sulphonium or auxonium salt, known for bright shade, water soluble & application on cotton & different plastic fiber and leathers.

Detail Study of screen printing and Dyes

This cluster was the primary of the artificial dyes to be taken out of coal-tar derivatives. As textile dyes, they need been for the most part replaced by later developments. they’re still utilized in discharge printing, and for getting ready animal skin, paper, wood, and straw. additional recently they need been with success used with some readymade fibers, particularly the acrylics. Basic dyes were originally accustomed color wool, silk, linen, hemp, etc., while not the utilization of a mordant, or exploitation agent. With a mordant like tannin they were used on cotton and material. Basic dyes offer good colours with exceptional fastness to acrylic fibers. they will be used on basic dyeable variants of nylon and polyester.

Basic Brown one is associate example of a ion dye that’s pronto protonated beneath the pH a pair of to five conditions of coloring.

Acid dyes: with chemicals acid dyes belong to varied subclasses like nitro.nitroso, monoazo. diazo. xanthane. azine, quinoline, anthraquinone etc. These sorts of dyes and their properties ar water soluble and have affinity to wool, silk and nylon fibers. they’re applied to the fibers through neutral or dyestuff tub.

Acid dyes ar soluble anionic dyes, containing one or a lot of sulphonic acid substituents or alternative acidic teams. associate example of the category is Acid Yellow thirty six.
Detail Study of screen printing and Dyes
Fig: Acid yello36
Most artificial food colours fall during this class. The colouring method is reversible and should be delineate as follows:

Mordant dyes: they’re the oldest natural dyes. they need no affinity to textiles however qwacan be applied to polyose or macromolecule fibers once they are mordented antecedently with bimetallic salt. These dye aw ar capable of mixing with metalic oxides to create insoluble color on the fiber.

Sulphur dyes: These sorts of dyes and their properties ar complicated organic compounds containing sulphur. they’re insoluble in water however soluble beneath reduced condition. they’re typically applied at cotton for cheaper shades, have high wet fastness however poor lightweight Fastness.

Azoic dyes: These aren’t readymade dyes. Fibers ar first of all fertilised with a coupling element like B-nepthol and so combined with a diazotised base to provide insoluble dye staffs into the fiber. Their main use on cotton however can also be colored silk & fur.

Azo dyes contain a minimum of one radical (-N=N-) connected to 1 or usually 2 aromatic rings. These dyes ar used primarily for bright red shades in colouring and printing since most alternative categories of quick dyes ar lacking in smart red dyes. Azoic dyes, referred to as Naphthols within the trade, are literally factory-made within the cloth by applying one half the dye. the opposite [*fr1] is then placed on and that they mix to create the finished color. Unless they’re fastidiously applied and well washed, they need poor fastness to rubbing or crocking.

The production of dark-blue red early dye from the subsequent 2 parts is associate example.
Detail Study of screen printing and Dyes
Vat dyes: These sorts of dyes and their properties ar in no time color on cotton & insoluble in water. they’re reduced by robust reductant to provide leuco-vat & at this stage they’re soluble in water. once impregnation they’re once more change to their original insoluble kind.
Detail Study of screen printing and Dyes
The vat dyes ar insoluble complicated polycyclic molecules supported the compound structure (ketoforms). The term vat comes from the previous indigo methodology colouring in a very vat: indigo had to be reduced to lightweight kind. Vat dyes ar made up of indigo, anthraquinone and carbazole. they’re with success used on cotton, linen, rayon, wool, silk, and generally nylon. Vat dyes also are employed in the continual piece of colouring method generally referred to as the pigment application method. The dyeings made during this means have high wash and lightweight fastness.

An example of a dye is Vat Blue four (Indanthrene)

Reactive dyes:
These styles of dyes and their properties ar directly combines with polyose by chemical bonding i.e. valency bonds ar made. they need wonderful wash fastness. principally used on cotton and might even be applied on wool, silk & nylon. coloring is allotted into a neutral bathtub however fixation is allotted in associate alkine bathtub.These dyes react with the plastic fiber to make a chemical bond. This produces bleached fiber with very high wash fastness properties. These ar the coloring of materials that contain a reactive cluster which mixes directly with the chemical group or the radical of the fibre. attributable to the chemical action the color is quick and features a terribly long life. Cotton, wool or silk is bleached with this kind of coloring of materials. There ar varied styles of reactive dyes employed in coloring trade.Disperse dyes: These styles of dyes and their properties ar terribly appropriate for artificial fibers as an example polyester, nylon, acrylic, cellulose ester, etc. warm temperature coloring ways ar appropriate for these dye staffs however carrier coloring technique will cal even beDisperse dyes were originally developed for coloring secondary cellulose ester fibers. These dyes ar comparatively insoluble in water and ar ready for coloring by being ground into comparatively fine powder within the presence of dispersing agents. within the dye bathtub, a suspension of the dye particle dispersion produces a really dilute resolution of the dyes, that ar then absorbed by the fibers. This dye category is employed to dye polyester, nylon, acetate and cellulose tri acetate fibers.Disperse yellow three, Disperse Red four, and Disperse Blue twenty seven ar sensible samples of disperse dyes.Example:
Detail Study of screen printing and Dyes
Fig: Disperse DyeDye:
Nitro dyes ar polynitro derivatives of phenols containing a minimum of one chemical group ortho or para to the chemical group. it’s accustomed dye wool. It include 2Mordant Dye:
These coloring of materials don’t dye the material directly however need a binding agent called mordant. The mordant acts as a binding agent between the fibre and therefore the dye. Some dyes mix with metal salts (mordanting) to make insoluble coloured complexes (lakes). These materials ar typically used for the coloring of cotton, wool or alternative macromolecule fiber. The metallic precipitate is created within the fiber manufacturing in no time colours extremely immune to each light-weight and laundry.Example:
Detail Study of screen printing and DyesFig: Mordant dye

 

Construction and working of Rotary screen printing

The rotary screen machine square measure supported constant principle of automatically.

There square measure 2 strategies of print paste.

1.by using rubber blade of various  hardness

2.by using the magnetic roll system.

In initial technique, feeding the paste to the present blade and by Appling pressure pushing the paste through the screen  to artefact,the use of rolls, plate or air cushion below every system.

In second technique, uses the magnetic roll system wherever the color is ironed through a steel rod activated by a magnet below the printing table and looking on the scale of rod and quantity of pull applied by a magnet.
Detail Study of screen printing and Dyes
flat screen printing isn’t continuous however. Rotary-screen printing on the opposite hand is continuous. Rotating screens square measure used that square measure mechanically fed (by suggests that of pumps) with paste from within. Driving the screens are often done at either facet.

The value of continuous rotary-screen printing initial became apparent within the Sixties. The hollow screens, every applying the acceptable motif, square measure organized consecutive as in roller printing, however they’re aligned over a moving horizontal blanket that carries the material between the 2. because the material moves forward the screens rotate and apply the colour.

The swivel squeegee  consists of color  tube , Types of dyes and their propertiescolor basin and insertion blade.

It moves up once the printing  unit is raised and it hydraulicly touched down into operating position once printing  position is down.

This machine obtainable in numerous commonplace breadth of 72″,94″,100″ long for twelve,16,20 colour.

The squeegee blade is versatile to accommodate any variations in pressure needed to force the paste equally through the mesh of the screen across the breadth of the fabricfabric. In some models the squeegee is replaced by a metal rod command in position by a field of force. this is often a lot of suited to heavier fabricsfabrics, since the mechanism imposes the next limit on the minimum quantity of paste which will be delivered. normally the rotary-screen machine needs a lower pressure between roller and material than is employed with carved rollers.

As with all screen printing, some management of delivery are often obtained through variation within the mesh size, an oversized mesh being applicable for materials made up of coarser fibres or areas of solid color, while a finer mesh is best for manufacturing fine detail or for materials made up of fine fibres.

The advantages of rotary-screen printing machines over engraved-roller machines embody quicker production rates, larger simple putting in place and a lower dependence on expertise for in operation. laptop motor-assisted style techniques for printing screens square measure currently progressively wide used.

options of machine

1.Interchangeable rubber squeegee

2.Variable positioning of squeegee angle

3.Very correct paste  level management.

ZIMMER SCREEN PRINTING

Detail Study of screen printing and Dyes

Zimmer screen printing  machine speed varies from 5-150 m/min

In the interior  of screen square measure the color tube and also the magnetic roll that is hooked up by field of force made by magnetic force and that roll within the screen once the  layer rotate,thereby effecting transfer paste of print. the fabric is affixed to the blanket.

The paste is equipped mechanically  by pump and level guage through a tube within the screen. The printing assembly are often adjusted to any breadth of screen  and permits repeat of fifty seven to a hundred cm. The repeats square measure set by hand wheel.

Advantages of magnetic squeeze system

1.Magnetic roller square measure amendment no end  the machine

2.Automatic the paste determined.

3.The squeegee doesn’t needed sharpening.

4.Regular quantity  of print  paste transfer.

5.Uniform pressure exerted across the complete breadth of material.

6.Less friction between magnet roll and screen will last longer.

7.Design repeat up to a hundred and forty in. will achieved.

 

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